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Spolana eliminates mercury from old operations forever

15-12-2020  

Neratovice-based Spolana continues the step-by-step greening of its manufacturing operations. In line with the integrated permit, the company has launched gradual decontamination and disassembly of production facilities and buildings following the terminated amalgam electrolysis operations for the chlorine and caustic soda production. Spolana closed these facilities at the end of 2017, thus halting the use of mercury in the company’s production facilities. The total costs of decontamination and disassembly are estimated at CZK 160 million and are covered by Spolana.

“The aim of this long-term project approved by the Central Bohemian Regional Authority is to remove waste and residual mercury following the terminated chlorine production using amalgam electrolysis. I am pleased that after strenuous preparations, we have reached the phase of transport and environmentally friendly disposal of fluid mercury waste, which has so far been safely stored on the former production premises. In the next project stage, we will focus on the disassembly of the production equipment and decontamination of warehouse and shipping premises. Finally, the building will be torn down to ready the site for a new use,” explains Miroslav Falta, Executive of Spolana.

The project covers about 160 tonnes of liquid mercury waste from former electrolysers. This mercury will be stored in sealed containers that will be transported by a specialised Swiss firm to Switzerland in the coming weeks and conversed to mercuric sulphide. In this end, this substance will be stored in a specialised store in salt mines in Hesse, Germany.

The production of polyvinylchloride (PVC), which is an essential raw material used to make a broad range of construction, textile, and clothing materials, remained preserved. Spolana is the only PVC manufacturer in the Czech Republic. Chloride is also needed in the production of intermediate product EDC, which was made through mercury electrolysis. Now, this procedure is replaced by direct purchases of EDC from an external supplier.

Completion of the preparations and launch of the transport and disposal of mercury waste is another significant step in the ongoing greening of Spolana. Spolana is no longer an environmental spectre from the past. We have been meeting all emissions limits for a long time, and we invest dozens of millions of korunas in environmental protection each year. This year, we have commissioned a new gas-fuelled boiler house for CZK 200 million. It replaced the existing facility, which used lignite. This step significantly decreased the volume of substances released into the air. Sulphur dioxide emissions dropped by 99%; dust and NOx emissions fell by 90%, and CO2 emissions went down by 60%,” Miroslav Falta concludes.​

SPOLANA a.s. is one of the largest chemical manufacturing companies in the Czech Republic and the only manufacturer of PVC and caprolactam also producing ammonium sulphate, and sulphuric acid. It currently employs over 700 people. Spolana has been owned by Unipetrol since 2016. The Unipetrol Group is the largest refining and petrochemical company in the Czech Republic. It focuses on crude oil processing and production, distribution and sale of fuels and petrochemical products – especially plastics and fertilisers. In all these areas, it is one of the major players in the Czech and Central European markets. The Unipetrol group includes refineries and production plants in Litvínov and Kralupy nad Vltavou, Paramo with the Mogul brand in Pardubice and Kolín, the Spolana company in Neratovice, and two research centres in Litvínov and Brno. Unipetrol also includes Benzina ORLEN petrol station network, which is the largest chain in the Czech Republic with 412 stations. Unipetrol is one of the largest companies in the Czech Republic in terms of turnover. Last year, it earned more than CZK 130 billion and employs more than 4,700 people. In 2005, Unipetrol became part of the PKN Orlen Group, the largest oil processor in Central Europe.

Contact details: Pavel Kaidl, spokesperson, telephone: +420 736 502 520, e-mail: pavel.kaidl@unipetrol.cz

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